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Ceramic Roller

  • ทนต่ออุณหภูมิสูง
  • Abrasion resistance
  • ความต้านทานการกัดกร่อน
  • ความเสถียรทางเคมี
  • การนำความร้อนสูง
  • Insulation performance
  • Strong applicability

คำอธิบาย

What is a ceramic roller?

A ceramic roller is a long and thin ceramic cylinder with one or two openings on each end of the cylinder wall.

Introduction: They are used in เตาเผาแบบลูกกลิ้ง in the glass and ceramic industry. The main function of ceramic rollers is to transport ceramic or glass products. They are resistant to high temperatures and heat, and the surface of the rollers needs to be cleaned frequently. At present, the most widely used ceramic rollers are corundum rollers.

Ceramic roller sales price

Ceramic roller sales price

Different types of ceramic rollers

พิมพ์Performance characteristics
Cordierite-Mullite RollerIt has excellent thermal shock resistance, but its load softening temperature is low, and the maximum operating temperature is below 1300℃.
Fused Silica RollersIt has a low coefficient of thermal expansion and excellent thermal shock resistance, but due to its low operating temperature, it is mostly used in glass annealing furnaces, ฯลฯ.
Corundum-Mullite RollerIt has good high temperature performance, good fire resistance, excellent resistance to rapid cooling and heating, and can be used at temperatures up to 1400องศาเซลเซียส or even higher. It is inexpensive and is currently the most widely used roller.
Silicon carbide rollerIt has high strength, ความต้านทานแรงกระแทกด้วยความร้อนที่ดี, good high temperature creep resistance, and can be used at temperatures exceeding 1600องศาเซลเซียส in an oxidizing atmosphere.

องค์ประกอบทางเคมี

องค์ประกอบทางเคมีeffect
อัล₂O₃Provides high strength and high temperature resistance
SiO₂Improve the heat resistance and chemical stability of materials
มกImprove the creep resistance and thermal shock resistance of materials
ZrO₂Enhance the toughness and thermal shock resistance of materials
แคลเซียมโอImprove the sintering properties of materials

คุณสมบัติทางกายภาพ

  • เสถียรภาพทางความร้อน: reflects the roller’s resistance to rapid cooling and heating. Good thermal stability can increase the roller’s service life, thereby reducing the company’s production costs.
  • Bending strength: Ceramic rollers mainly bear and transmit loads, and generally work under high temperature and load. Bending strength is an important indicator of ceramic rollers. To a certain extent, the higher the bending strength, the better.
  • Water absorption: Water absorption is closely related to the density of the roller. The higher the roller is used under high temperature, the lower its water absorption is required.
  • วัสดุทนไฟ: refers to the ability to resist high temperature without melting and softening when there is no load. High refractoriness indicates that the raw materials are of good purity and low impurity content, but refractoriness does not represent the maximum operating temperature of the roller. The operating temperature of the roller should be lower than its refractoriness.
  • Straightness: reflects the straightness of the roller. It is an important manifestation of the quality of the roller. Rollers with unqualified straightness are prone to product deformation.
  • Thermal expansion coefficient: For ceramic rollers, it is hoped that their thermal expansion coefficient is small, so that they are not easy to bend when the temperature changes greatly, ensuring the smooth progress of production.

Ceramic roller supplier in China

Ceramic roller supplier in China

กระบวนการผลิต

  1. การเตรียมวัตถุดิบ: The selection and preparation of raw materials is the first step in the production of ceramic rollers
  2. Mixing: Mix the raw materials in a certain proportion
  3. การปั้น: Use a molding machine to make the mixed raw materials into the required shape
  4. Sintering: Sinter at high temperature to make the ceramic roller achieve the required physical and chemical properties
  5. Finished product inspection: Perform quality inspection on the sintered ceramic roller to ensure that its performance meets the requirements

Which is better ceramic or titanium hot rollers?

ลักษณะเฉพาะceramic rollertitanium hot roller
MaterialMade of clay refractory raw materials and natural mineral raw materialsMainly made of titanium alloy
Operating temperatureThe temperature can reach 1300℃ to 1600℃ according to different materialsTypically suitable for high temperature environments
Advantagesทนต่ออุณหภูมิสูง, thermal shock resistance, relatively low priceทนต่ออุณหภูมิสูง, high strength, น้ำหนักเบา
DisadvantagesEasy to be corroded, poor decontamination ability, high thermal conductivity

What is the use of ceramic roller?

Ceramic rollers are mainly used to transport ceramic or glass products.

Ceramic rollers are a new type of ceramic rods used in เตาเผาแบบลูกกลิ้ง in the glass and ceramics industry.

As a refractory kiln tool, ceramic rollers support and transport ceramic bodies and products in roller firing kilns and roller drying kilns, and are the core components of roller kilns.

Ceramic rollers have made important contributions to the energy saving, shortening of firing cycles and automated operation of roller kilns, and are therefore widely used in the fields of building sanitary ceramics, daily ceramics, electronic ceramics, magnetic materials, glass heat treatment, wear-resistant devices, ฯลฯ.

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