Description
Refractory cement Description
Refractory cement is made of high-quality bauxite and lime as raw materials, and is mixed into raw materials with appropriate ingredients in a certain proportion. After sintering, the clinker with aluminate as the main component is ground into fine powder to make a refractory hydraulic cementitious material. Usually mixed with refractory cement
Other unshaped products
- Refractory castable
- Ramming refractories
- Refractory plastic
- Refractory mortar
- Refractory aggregate
- Refractory bauxite
- magnesium gunning material
Technical Parameter
Item | CA-50 Cement | CA-60 Cement | CA-70 Cement | CA-80 Cement | |
Chemical compoent | AL2O3% | 50-60 | 60-68 | 68-77 | 77 |
SIO2 /% | 8.0 | 5.0 | 1.0 | 0.5 | |
FE2O3/% | 2.5 | 2.0 | 0.7 | 0.5 | |
R2O(Na2o+0.658K20)/% | 0.4 | 0.4 | 0.4 | 0.4 | |
Rupture strength(MPa) | 1day | 5.5 | 2.5 | 5.0 | 4.0 |
3days | 6.5 | 5.0 | 6.0 | 5.0 | |
28days | / | 10.0 | / | / | |
Compressive strength(MPa) | 1day | 40 | 20 | 30 | 25 |
3day | 50 | 45 | 40 | 30 | |
28days | / | 80 | / | / | |
Setting time (Min) | Initial time | 30 | 60 | 30 | 30 |
Final time | 360 | 1080 | 360 | 360 |
Production process of refractory cement
A[Raw material procurement] –> B[Raw material preparation] –> C[Ingredients] –> D[mix] –> E[Grinding] –> F[Firing] –> G[cool down] –> H[Crushing] –> I[filter] –> J[Package] –> K[Finished Product] –> L[store] –> M[transportation]
- Raw material procurement: procurement of raw materials such as high alumina cement, refractory aggregate, fine aggregate, additives, etc.
- Raw material preparation: pre-process the raw materials, such as screening, cleaning, drying, etc.
- Batching: Accurately weigh various raw materials according to the recipe ratio.
- Mixing: Mix the weighed materials evenly.
- Grinding: Grind the mixed materials into fine powder to increase the reaction area.
- Firing: sintering at high temperature to make the material undergo chemical reaction and form the crystal structure of refractory cement.
- Cooling: The sintered material needs to be cooled to room temperature.
- Crushing: The cooled material is crushed into fine powder.
- Screening: Screening is used to ensure that the particle size meets the requirements.
- Packaging: Pack qualified products and prepare them for sale or storage.
- Finished product: The final refractory cement product.
- Storage: The product should be stored in a dry and ventilated warehouse.
- Transportation: Transport products to customers according to order requirements.
3000 Degree castable refractory cement
Refractory cement VS refractory mortar
Refractory cement:
- Composition: Mainly composed of aluminate cement, high alumina cement or other cement with good refractory properties, and some refractory aggregates may be added.
- Application: Usually used in places where high temperature resistance is required, such as boilers, furnaces, chimneys, etc. Can be used for pouring or spraying.
- characteristic:
- High temperature resistance (usually over 1000°C).
- Fast solidification.
- High strength and high compressive strength.
- Good chemical resistance.
- Usage restrictions: Due to its high cost, it is usually used in critical areas or where quick repairs are required.
Refractory cement
Refractory mortar:
- Composition: It is mainly composed of refractory materials (such as refractory clay, aluminum silicate, etc.) mixed with cement or other binders. Different proportions can meet different refractory requirements.
- Application: Mainly used for the joints between refractory bricks, refractory boards and other materials, and can also be used for refractory coatings.
- characteristic:
- The fire resistance can reach different temperatures according to the formula, but it is usually not as high as refractory cement.
- Strong bonding strength, suitable for masonry work.
- Easy construction, good fluidity, easy to fill gaps.
- Relatively poor chemical resistance.
- Usage restrictions: Due to its adhesiveness and fluidity, it is suitable for relatively low temperature environments or as an auxiliary material.
- Refractory cement is more suitable for structural parts that require high strength and high temperature resistance, such as the casting inside the furnace body.
- Refractory mortar is mainly used for masonry and filling gaps to provide bonding between materials.
Refractory Cement 25kg
Refractory cement uses
- High-temperature furnaces: used for lining, masonry and repair of furnaces
- Metallurgy: used for lining and repair of smelting furnaces, converters, electric furnaces and other equipment
- Chemical industry: used for lining and repair of chemical, storage tanks, pipelines and other equipment
- Construction industry: used for buildings in high-temperature environments, such as blast furnaces, electric furnaces, steel mills, aluminum plants, etc.
- Electric power industry: used to manufacture bacon, boilers and burners, etc.
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